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Electrolytic Method for Producing Ammonium Paratungstate from Cemented Tungsten Carbide

Tungsten carbide (chemical formula: WC) is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into shapes for use in industrial machinery, cutting tools, abrasives, armor-piercing rounds, other tools and instruments, and jewelry.

Tungsten carbide is approximately two times stiffer than steel, with a Young's modulus of approximately 530–700 GPa (77,000 to 102,000 ksi), and is double the density of steel-- nearly midway between that of lead and gold. It is comparable with corundum (α-Al2O3) in hardness and can only be polished and finished with abrasives of superior hardness such as cubic boron nitride and diamond powder, wheels, and compounds.

A method is disclosed for producing ammonium paratungstate from cemented tungsten carbide which comprises subjecting the cemented tungsten carbide to electrolysis by passing about 0.5 to about 20 volts through an ammoniacal solution selected from the group consisting of ammonium hydroxide-ammonium chloride solution, ammonium hydroxide-ammonium carbonate solution, and ammonium hydroxide-ammonium sulfate solution, wherein platinum and the cemented tungsten carbide serve as the anode and wherein the anode is immersed in the solution, to decompose the cemented tungsten carbide and form a solution of ammonium tungstate from which is crystallized ammonium paratungstate.

Process for Producing Ammonium Paratungstate

A process is disclosed for producing ammonium paratungstate which involves adding hexamethylenetetramine to a first solution of ammonium tungstate, adjusting the pH to about 2 with an acid to form a precipitate which contains the major portion of the tungsten and the hexamethylenetetramine and separating the precipitate from the resulting mother liquor. The tungsten hexamethylenetetramine precipitate is then dissolved in aqueous ammonia to form a second ammonium tungstate solution which is then heated at from about 90℃ to about 100℃ to form a precipitate essentially all of which is ammonium paratungstate and a mother liquor which contains essentially all of the hexamethylenetetramine. The ammonium paratungstate precipitate is then separated from the mother liquor.

Processing of Ammonium Paratungstate from Tungsten Ores
To obtain highly purified, lamp grade ammonium paratungstate crystals from any of several different tungsten ores, the ore is reduced to finely divided status and slurried in heated HCl solution to convert tungsten values to WO.HO. Recovered tungstic oxide is washed and dissolved in heated aqueous solution of sodium carbonate or sodium hydroxide with the pH maintained at about 8 to 8.5 to form soluble sodium tungstate. Sodium hydroxide is added to raise the pH to about 10.5 to 11.5, and magnesium chloride is added in amount sufficient to somewhat neutralize the solution. Sodium hydroxide is added to raise the pH to about 10.5 to 11.5 to precipitate as hydroxide the magnesium and additional metallic impurities. At least one of ammonium sulfide and thioacetamide is and the heated solution is acidified to a pH in the range from about 2 to 3 to precipitate any molybdenum as MoS. The tungstate solution is then contacted with an organic, water-immiscible ion exchange liquid in which the active ingredient is an amine salt to extract the tungsten values. Tungsten values are then stripped from the ion exchange liquid with ammonium hydroxide to form ammonium tungstate solution, which in turn is separated. From the ammonium tungstate solution is crystallized highly purified ammonium paratungstate. The process is adaptable to continuous type operation.